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Industry Line Scan Confocal Microscope L Series

The line scan confocal microscope (L series) is a powerful imaging tool that combines confocal microscopy principles with fast linear scanning capabilities. This innovative technology has revolutionized the testing of rapid events in materials science and microelectronics. Unlike traditional confocal microscopes, which capture images pixel by pixel, the line scan confocal microscope captures entire rows of information simultaneously, providing unmatched speed in detection, making it ideal for quick industrial inspections.

 

The core of the high-speed line scan confocal microscope lies in its ability to scan a laser or illumination along a line through the sample while simultaneously collecting emitted fluorescence or reflected light from that same line. This technology is unaffected by the intensity of reflected light, enabling high-precision detection of nearly any material. It effectively addresses challenges in industrial inspection, such as evaluating transparent objects, highly reflective surfaces, and strongly light-absorbing materials, opening new avenues for industrial testing.



 

Features

  • High-speed acquisition  50fps@1024x1024 pixels.
  • Single wavelength laser  supports 11 kinds of wavelength customization from UV to NIR.
  • Large FOV(60X: 0.36mm, 40X: 0.54mm.
  • Software function Large image Mosaic, 3D imaging rendering.
  • High-speed line scan 100mm/s(Linewidth 1mm. 
  • 3D depth of field fusion z-axis resolution 50nm.

High-speed acquisition (50fps@1024x1024 pixel)

Line-scan confocal microscopy is over 100 times faster than traditional methods. It reduces phototoxicity and photobleaching, making it great for observing time-based changes, like metal microstructures at high temperatures, and for quick industrial tests, such as detecting nanomaterials and welding defects.

 

Accurate surface analysis and non-contact inspection

The line scan confocal microscope can accurately reconstruct the 3D images of material surfaces, making it suitable for measuring parameters such as surface roughness, microstructure, and coating thickness. It operates without contacting the sample, preventing physical damage, which is particularly advantageous for fragile, soft, or difficult-to-reach samples, such as semiconductor wafers, microelectronic devices, and high-precision optical components.

Perfect industry high-speed and high-resolution solution

The wafer defect detection system identifies physical and pattern defects on wafers, providing their location coordinates (X, Y). Line-scan confocal technology speeds up detection time by more than 10 times.

  • Line scanning speed: 100mm/s
  • Line width: 1mm
  • Defects can be detected on an 8-inch wafer in just 6 minutes

 

Detection speed reference

Camera High-speed CCD
Pixels per line 4096 x 2
Pixels per line (Vertical) 8192
Pixel width mm 0.005
Linear array camera scan rate (lines/second) 200000
Magnification (dry objective) 10X 20X
NA 0.5
Imaging resolution nm: 0.61λ/NA 824 589
Scan time s:    
Sample area / Scan area in 1s 397.3
Single wafer detection time 2min 6min37s
  • The theoretical ideal parameters are only for reference, and the effects of motor and data transmission should be considered in practice

Multiple customizable industrial vision inspection solutions Please contact us!

 

 


Product specifications and Brochures

Product Brochure Link: 

Parameter L Series Industry
Laser unit Standart wavelength405nm±5nm
Output waySingle-mode polarization-maintaining fiber coupling (TEM00)
Single wavelength output power:>20mW    
 Power stability<1%
Spectrum Linewidth3nm
Detector Line array scan camera; Resolution: 4096*2
Pixel size: 7μm * 7μm
Maximum line speed: 200kHz
Pixel bit depth: 8/10/12bit
Dynamic range  66.2dB
Scan module Scan pixel: 100 x 100 ~ 2048 x 2048
Frame rate: 50fps(1024x1024pixels)
500fps(1024x100pixels) Speed scan mode
XY Resolution 500nm@20x Objective
Imaging depth Standart scan module < 100um
Field of view 5x1mmx1mm | 10x0.51mmx0.51mm | 20x0.26mmx0.26mm |
40x0.13mmx0.13mm | 60x85umx85um | 100x51umx51um
Objective switch Five-hole internal positioning converter, ball bearing internal positioning
Sample stage Available with wafer vacuum fixture
Table size: 270mm×170mm
Electric XY repeated positioning accuracy: ±0.5um;
Maximum speed: ≥100mm/s
Table size ≥270x170mm
Effective travel: > 250mm
Maximum load capacity: > 1KG (horizontal)
Z-axis travel Focusing resolution/minimum step size 0.5μm, repeated positioning accuracy +/-0.2μm, maximum stroke > 100um
Confocal structure Coarse trimmer coaxial, equipped with limit device and locking device, low hand position coaxial focusing handwheel, 
trimmer handwheel grid value 1μm
Transmitting illumination system Warm LED, continuously adjustable brightness
LED knob brightness regulator
Condenser: ultra-long working distance 72mm, numerical aperture NA=0.30, with three-hole phase lining ring plate
Software function Z-stack data processing, large image Mosaic, image analysis, imaging data management, 3D topography rendering

Note: Available wavelength 375nm/445nm/473nm/515nm/525nm/532nm/ 633nm/660nm/685nm/785nm/808nm

 


Line scan confocal scanning effect display (without algorithm process)

Micro-LED Slice surface
morphology scanning 

Micro-LED 3D Morphology detection

Micro LED Bonding gold wire depth chart

Micro LED Bonding gold wire
3D reconstruction

Mirco-LED-line scan result of gold line (raw picture)

Line-scan confocal microscopy provides high-resolution images of micro-LEDs, accurately revealing their light emission characteristics and surface structures. 

 

It also highlights defects in gold wires and fine details of the LEDs by scanning line-by-line. This technique is essential for improving manufacturing processes, enhancing display performance, and solving optical issues in micro-LED technology.

High-speed line scan
8-inch wafer surface detection

High-speed detection of
wafer surface defects

Wafer surface detection,20X Objective
diameter of microcrater 5.5 μm
diameter of defect 1.5 μm、
0.7 μm、0.65 μm

Wafer surface detection,20X Objective
diameter of defects 1.1μm、0.9 μm、
0.9 μm、0.45 μm

Finish high-resolution and high-contarst imgaing detection in 50s
(without post imaging processing)
High-speed line scan 6-inch wafer surface detection 

Metal step              

Sample depth map of metal step

3D morphology of metal samples

3D morphology analysis of metal samples

Metal surface detection

  4X Objective 10X Objective 20X Objective 40X Objective
Right
Reverse

The profiles of metal surface are clear under objectives with different magnification, capable of detecting metal surface defects.

 

High-speed line scan photovoltaic grid line surface morphology measurement

  • High resolution:Measure depth and width accurately, analyzing micro details.
  • Fast scan:One scan covers a large area, suitable for rapid detection of mass production.
  • Non-contact:Not damage sample to ensure the reliability of the measurement.
  • 3D morphology reconstruction:Generate 3D structure of notching line for detection.
  • Automatic data process:Analize and generate report quickly, suitable for real-time quality control.
  • Complex surface adaptation:Good adaptability to different materials and complex surfaces.

Line-scan confocal microscopy enables high-resolution imaging of the surface morphology of photovoltaic grid lines, accurately detecting micro-defects, surface roughness, and shape irregularities. This detailed measurement helps optimize the manufacturing process of photovoltaic modules, improving efficiency, long-term stability, and ensuring high performance and reliability in real-world applications.

 

Applicable to various industrial fields, including semiconductors, materials science, and nanotechnology.


SIMSCOP L Series Confocal Microscope Software main Function

GUI Function Panel

Display Settings such as lasers/detectors are easy to identify Microscope image acquisition parameter setting  

Laser control panel

 

XYZ motor table scanning parameter setting

 

Camera parameter setting


Parameters

Basic

P Series Box

Basic

P Series

Advance

P Series

Basic

L Series

Advance

L Series

SpinDisk

Basic

SpinDisk

 Advance

SIM Basic SpinDisk SIM
Image Frame Rate 4fps@512x512 4fps@512x512 4fps@512x512 10fps@1024x1024 14fps@1024x1024 100fps@2048x2048 100fps@2048x2048 13fps@1024x1024 13fps@1024x1024
Resolution ~230 nm  ~230 nm  ~230 nm  ~230 nm  150-200nm ~230 nm  ~230 nm  ~100 nm  ~100 nm 
Image Depth <100µm <100µm <100µm <100µm <600µm <200µm <200µm <50µm <200µm
No. of Laser  1 1 4 1 4 4 4 4 4
Wavelength Choice 

405/445/488

/525/561/640(nm)

405/445/488/

525/561/640(nm)

405/488/561/

640(nm)

405/445/488/

525/561/640(nm)

405/488/561/

640(nm)

405/445/470/520/

528/555/640(nm)

405/445/470/520/

528/555/640(nm)

405/445/470/520/

528/555/640(nm)

405/445/470/520/

528/555/640(nm)

Detectors Detector Detector Detector CMOS Camera sCMOS Camera sCMOS Camera Dual sCMOS Camera(Single sCMOS optional) sCMOS Camera Dual sCMOS Camera(Single sCMOS optional)
Microscope  Non Inverted (Upright Customizeable) Inverted (Upright Customizeable) Inverted (Upright Customizeable) Inverted (Upright Customizeable)

Inverted or

Upright 

Inverted or

Upright 

Inverted or

Upright 

Inverted
Stages Non

Z Motorized

XY Manual

XYZ Motorized  Z Motorized
XY Manual
XYZ Motorized  XYZ Motorized  XYZ Motorized  XYZ Motorized  XYZ Motorized 
Electronics system     Motorized Filter
Motorized Pin hole
  Motorized Filter Motorized Filter Motorized Filter Motorized Filter Motorized Filter
image contrast Medium Medium High Medium High High High High High
Upgrade option Non Non Upgrade to 30fps high Speed  Non Non Non Upgrade to SPIN Disk SIM 100nm resolution Upgrade to SPIN Disk SIM 100nm resolution Non
Customized Option     Yes   Yes Yes Yes    
Applications Biomedicine: monochromatic fluorescence microscopic   observation of cells, 3D scanning; Biomedicine: monochromatic fluorescence microscopic   observation of cells, 3D scanning;
Biomedicine: three-dimensional fluorescence microscopy imaging observation of cells and tissues, multi-channel fluorescence detection
Reflective 3D microscopic imaging, surface shape detection,   rapid analysis and measurement of materials and microelectronic device   surface shape Fast 3D imaging of thick tissue, 3D histopathological image   detection, 3D histomorphological research of small animal tissues and organs   such as brain neurons, liver, kidney, etc. Dynamic fluorescence imaging of living cells/tissues,   microscopic observation of small animals such as zebrafish and nematodes Dynamic fluorescence imaging of living cells/tissues,   microscopic in vivo observation of small animals such as zebrafish and nematodes, and in vivo observation of multi-channel fluorescent organelles. Dynamic fluorescence super-resolution imaging of living cells   can be used for live cell dynamics, allowing tracking of biological changes   at cellular and subcellular levels Dynamic fluorescence super-resolution imaging of living cells,   3D imaging of tissues, organoids, spheroids and small organisms.

 

Confocal Raman Microscope Time Correlated Single Photon Counting (TCSPC) For SPAD Testing 

 

XY Microscope Piezo Stages
Model ST-XY3-11075 ST-XY2-7550
Image    
Stroke(mm) 110 X 75 75 X 50
Driver Piezoelectric Motor Piezoelectric Motor
Maximum Load Capacity(KG) 1 1
Maximum Speed(mm/s) 100 100
Minimum Step Size(nm) 20 (50, 100nm for option) 50
Repeatability(nm) +/-200 +/-200
Position Sensor Grating Grating
Material Aluminum Alloy Aluminum Alloy
Weight(KG) 3.3 2.5

 

Multi-Line CW Single-Mode Laser
Item Number ST4LS-A ST4LS-B ST4LS-C
Image
Wavelength 405/488/532/640mm 405/488/561/640mm Based on our standard laser configurations (405/488/561/640 and 405/488/532/640), we offer customizable options for additional wavelengths, including but not limited to: UV: 375nm,VIS: 445nm, 473nm, 515nm, 525nm, 532nm, 633nm, 660nm, 685nm,NIR: 785nm, 808nm. For further customization beyond these options, please contact us for assistance
Fiber FC/APC
Length: 1 Meter
Core Diameter: 4-6 Micrometers
Customization is avaible
Output Power 20mW
Power Stability(rms, over 4 hours) <1%
Laser Noise 4%
Spectral Linewidth 3nm
Laser Power Adjustment Accuracy  Multiple Wavelength AOTF Power Adjustment Accuracy:0.1%; Without AOTF: 0.5mW
Working Mode Continuous Output, TTL Modulation, Analog Modulation for Option
Operating Temperature 10~35()
Power Supply 100~240VAC

 

 

 


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Industry Line Scan Confocal Microscope
Industry Line Scan Confocal Microscope,Standart wavelength:405nm±5nm,Output way:Single-mode polarization-maintaining fiber coupling (TEM00),Single wavelength output power:>20mW,Power stability:<1%,Spectrum Linewidth<3nm
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